Ajo working

Im continuing on writing about building some wooden layout squares for the shop. If you havent been following up to this point you can catch up on the previous posts HERE.

I kind of like Twitter, aside from the stupid name, the group of woodworkers out there are a great bunch of guys. Awhile back when I was beginning work on these squares I spent a day in the shop "Tweeting" through my progress. I would take a picture with my phone and upload it with a "Tweet" I kept calling it an English Layout Square after the title Chris Schwarz and Patrick Leach had bestowed upon it. One of my followers "Tweeted" up, (you see what I mean about the name, I feel like Im writing about Dr. Seuss) anyway, he said
"I still reckon these are French squares - they are hanging on the wall in Roubo plate 11. Whatever, I love yours, Derek :)",

I answered that I was going with what The Schwarz was calling it but I knew the "Roubo" square was more akin to a try square in design. then Jeremy sent me a link to this picture, posted for download on Popular Woodworkings website.
Can you see it. Its a little like a Wheres Waldo puzzle. Id studied this picture a lot, but I had never caught the square / level hanging on the wall on the right side of the picture before. Jeremy had gotten me, and Im rather glad he did.
So what is one to do when presented with that kind of information? You say "awesome idea" and you go with it. Thank you again Jeremy.

But before I could get that far I had a few things to finish up. I wanted to peg the half lap joints for some added stability and because I really though it would look great especially if I used some contrasting wood and I had just the stuff. A while back I picked up a bag of random exotic turning blanks from Woodcraft. I never use exotics at all, but they seemed perfect to turn into some tool handles. So the admission here is that I have no idea what wood this is. If you can figure it out from the pictures youre a better person than I, drop me a comment and let me know what you think it is.
It planed beautifully and was kind of oily once you got deeper than the outer dried layer. After I got it squared up I ran it through the bandsaw to resaw it down to a pile of square dowels a little bigger than 1/4"X1/4" I cut several lengths at around 3/4", tapered them and pounded them through my doweling plate to make 1/4" round dowel.
I laid out and drilled the holes, then placed the dowels with some hide glue.
A little flush cut, a little sanding and I had that wow factor I was looking for.
I squared it up at this point, but Im not going to show that part because I think Chris Schwarz shows it best via a short video on his blog. HERE"S A LINK to that post and video.

 Now I was ready to make the layout square more versatile by giving it the chance to act as a level as well. The first thing I had to do was go out and find a smallish plumb bob. A little time on eBay and I had what I was looking for.
 I drilled a 3/8" hole, in hindsight a little larger than I really wanted to, but its OK. I hit the hole with a little light touch of a countersink to ease the edges. I then took a coping saw blade without the coping saw, and used it to teardrop the hole a little.
 I left the teardrop very tight so that a know in the string would catch in the notch. This way I didnt have to worry too much about leaving the bob tied to the layout square when I just wanted to use it for layouts.
Lately I have been having an excellent time reading Kari Hultmans blog, The Village Carpenter, as shes crafting a level. (If you havent seen it you should because its amazing work) Earlier this afternoon I had to smile as I thought of her work because now I had a new level too, albeit a different and cruder version. But in her post introducing the project I think we may have an answer to the question I pose in the title of this article. Is it English? Is it French? Nope, its Egyptian. Read it HERE.

I laid my four foot construction level on the workbench and shimmed it until the bubble was plumb I then rested the arms of the square on the level, with the plumb bob attached. I waited a few seconds for the bob to stop moving and then held the string tight. I used a pencil to mark on the cross piece on either side of the string. Then I used a sharp chisel to cut a "V" marking plumb, then I also excavated a very shallow indent.
I realize this small indent could give a narrowly false positive when marking level, but seriously the plumb bob is mostly a fun contrivance. Im not giong to trade in any of my bubble levels for this any time soon, but if Im in a pinch, I may find myself leveling out with this baby.

A coat of danish oil and she was looking beautiful, and you may think that was enough for me and sqaures, but youd be mistaken. I had a couple more things I wanted to try.

I finally finished the first thumb chair!  Why do these projects always seem to take so long?

so I added them here.





my piece drifted a little bit when I screwed it together.  I thought of a possible way
to clamp it for next time so we will see if that works better on the next one.



that I used the same stain to try and make them all match.

when I stain projects.



but it is worth a try.  I forgot to mention it above but I also put 2 coats of poly on the bottom
of the chair as well.

quick!

Well, lets just see how easy this is.

Hmm, how about a picture:

Okay, that seems to be working...

I guess thats all for now.

With the coming of his newborn son, I for one suspect that Marcs Split Top Roubo bench build will fall behind schedule. I cant think of a better reason to delay a project. Along with the entire Woodworking Community Id like to wish Marc & Nicole the very best with their little bundle of joy.


With the delay of the Split Top Roubo in mind, I set about building a smaller bench that Marc could use with his son. I ended up making two.

My Petite 21st Century & Petite Split Top Roubo Benches

I got all 5 coats of poly on the tabletop last week and was able to get the second coat on the bottom over the weekend.  I am helping a friend to get his SEMA project finished and then will be in Vegas next for the SEMA convention so I dont anticipate putting the finish on the legs until I get back.  I would be really interested to see how long it would take me to make another one of these tables if I had the time to just work on it until it was done.

Reduce, Reuse and Recycle
















As a woodworker-day in and day out, working with a medium that is truly all things living, I have a hard time not thinking about our planet, our forests and our environment. Not to get all Al Gore on you- but global warming, green house gases and my own carbon footprint...weve all heard the arguments and hopefully were all doing our share to help. That said I just received a letter from Mark at Technoprimitives describing how hes doing his own part. Bad Axe Tool works is his new saw manufacturing company and I thought (or hoped) that some of you out there may be interested to hear about his choices for packaging his new hand saws. This is a blog link from a company called Salazar packaging out of Chicago, they specialize in 100% recycled products. Hes also working with another company that manufacturers a void fill/blocking/cushioning product called green cell foam to safely and soundly pack his saws- which by the way should be shipping next week!
On this note, I try my best to use reclaimed lumber whenever I can but when buying from a mill its up to you as a woodworker to ask if the wood products youre using are sustainably harvested. Every little bit counts right?
Here is the blog: Salazar Packaging
Cheers!